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Storage Shed Project

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This project appeared in our September 2, 2006 Newsletter.

Storage Shed

This project was inspired by Marilyn who wanted a small storage shed near her potting table. We looked at a number of different plans but none quite suited her so I came up with my own design. It's pretty simple to build and should only take a couple of weekends.

Here's what you'll need:
ROOF
ITEM NAME QTY SIZE MATERIAL
1 Roof Sheathing 8 3 1/2 X 3/4 x 26 Plank
2 Side Fascia 2 3 1/2 X 3/4 x 26 Cedar
3 Front Fascia 2 4 1/4 X 3/4 x 28 Cedar
4 Rear Fascia 2 4 1/4 X 3/4 x 7 1/2 Cedar
5 Rafters 6 2 X 4 X 24 1/2 Stud
6 Ridge Board 1 2 X 4 X 34 Stud
7 Center Cross Truss 1 3 1/2 X 3/4 x 18 1/4 Stud
8 Ridge Support 2 2 X 4 X 8 Stud
9 Ridge Support Braces 4 2 X 4 X 7 3/4 Stud
10 Cedar Shakes
11 Top Plate Front/Rear 2 2 X 4 X 36 Stud
12 Top Plate Sides 2 2 X 4 X ?? Stud
SIDES
12 Studs 4 2 X 4 X 67 Stud
13 Top & Sole Plate 4 2 X 4 X 24 Stud
14 Cross Block 2 2 X 4 X 21 Stud
15 Siding 22 7 1/2 X 23 Cedar Siding
16 Corners 8 72 X 1 3/4 Cedar
FLOOR
17 Floor 1 36 X 24 X 3/4 Exterior Plywood
18 Sub Floor Sides 2 2 X 4 X 24 Stud
19 Sub Floor Front/Back 2 2 X 4 X 29 Stud
DOOR
20 Sides 4 3 1/2 X 3/4 X 71 3/8 Cedar
21 Top/Bottom/Center 6 3 1/2 X 3/4 X 18 Cedar
22 Siding 20 11 X 7 1/2 Cedar Siding
23 Hinges 4 30" Piano Stainless
24 Backing 2 14 1/2 X 69 1/2 X 1/2 Exterior Plywood
BACK
25 Back 1 36 X 86 1/2 X 1/2 Exterior Plywood
All dimensions are approximate. It is incumbent upon you to double check all dimensions before cutting and assembling the pieces in this project. Rough cut cedar measurements can vary quite a bit so measure everything before cutting.

The Floor:

I started with the floor, then the roof, sides, back and lastly the doors. The floor is a simple 2" X 4" frame with a 36" X 24" piece of exterior 3/4" plywood on top.

Floor Bottom View
Bottom View

The Roof

I built the roof as a stand alone piece but you could build it in place. I was working in a limited area and did not have much head room above the shed.
Cut the Ridge Board, Ridge Board Support and Support Braces. Cut the Front and Rear Top Plates.
I cut a design into the front of the Ridge Board to add some character.

Roof Assembly

Assembly the roof less the Rafters.

Ridge Board Support

Ridge Board Attach

To get the angle for the Rafters, align the them between the Ridge Beam and the edge of the Top Plate. Used a piece of 2" X 4" between the Top Plates to support the Rafters when you are screwing them to the Ridge Board.
That's all for the roof at this time. We'll come back to it later.

The Sides

The sides are very simple. Cut the pieces per the cut list and nail them together. Place the Cross Block vertical against the outside edges of the sides.

Framed

Make sure the floor is level.

Level Floor

Screw or nail the sides to the floor. You may want to run a cripple to hold them in place.
Cut out the back of the shed using the roof assembly as a guide.

Plywood Layout

Use a piece of straight lumber clamped to the plywood as a cutting guide. Cut the plywood using a circular saw.

Cut Plywood

Place the roof assembly on top of the sides and nail it into the top plates. Add the side top plates and then nail the rafters to the top plates.

Attach Roof

Nail the back onto the frame and roof. You now have the basic structure of your shed.

The Siding

The siding is pretty straight forward. Cut the siding to fit the sides and nail away. You may want to put tar paper in the sides first but I chose not to.

Siding

Cut the corner pieces and nail them to the corners. It's a little hard to see in this picture but the side boards extend forward and the front and back corner boards but up to them. The hinges for the doors will attach to the front corner boards so glue them to the 2" X 4" before you nail them in place.
Use a good exterior glue for all gluing on this project.

Titebond® II Premium Wood Glue
Titebond® II Premium Wood Glue


Corners

The Roofing

Now we'll finish the roof. Cut the Roof Sheathing. Evenly space them between the peak of the roof to within 1" of the end of the rafters and flush to the back of the shed.
Apply a piece of tar paper over the roof and trim.

Roof Paper

Add the Cedar Shakes starting with two courses along the bottom edge. Allow about 1" to 1 1/2" overhang on the sides. front and back.
Cut the Roof Cap from Cedar Shakes to fit the peak of the roof. Use your table saw to cut the angles. One side of the right shingles will need to be cut as well as one side of the left shingles. See the picture below.

Roof Cap

Cut Cedar Shakes to fit the front of the roof. This will take some fiddling around to get them to fit.

Roof Front

Roof Front

Cut the Front Fascia boards to fit around the Ridge Board. I cut some scalloped ends onto my fascia boards.

Front Fascia

I matched the end pattern on the back Fascia Borads. These boards do not run all the way up the back, only to the edge of the shed. Our shed is going up against the house so we really didn't care about the back.

Back Fascia

Now cut the side Fascia Boards to fit between the front and back.

Side Fascia

The Door

Cut the frame pieces for the doors.
The corners use a lap joint so you'll have to dado half the thickness of the boards the width of the boards on each end. You'll also have to dado the center of the vertical boards for the cross piece.
The more accurate you are the better they will fit. I transferred my measurements around the board using a Saddle Square.

Transfer Lines

I also used the stop on my table saw miter to make it go a little faster and insure accuracy.

Dado Stop

I also used the stop on my table saw miter to make it go a little faster and insure accuracy.

Sure-Loc™ Miter Gauge and Fence System
Sure-Loc™ Miter Gauge and Fence System


Glue and clamp the door frames together.

Glue Door Frame

Apply the glue, square the frames by measuring from corner to corner, they should be exactly the same dimension.

Square Doors

Clamp the frames and let them dry.

Clamp Doors

Irwin® Quick-Grip® 6'' Mini Bar Clamp
Irwin® Quick-Grip® 6'' Mini Bar Clamp


Next we will glue and screw the plywood backs on the doors. Cut the plywood and lay it out on the backside of the doors.

Glue Door Back

The plywood needs to be off center to clear the 2" X 4" stud on the front of the shed. It also needs to be mounted so that it clears the top and bottom of the opening. Determine these measurements before gluing and screwing.

Attach Door Back

After that is dry cut, clue and nail cedar siding into the front of the doors.
Apply glue to the back of the siding pieces and use small brads at the top of each siding piece to hold it in place.

Glue Door Siding

Clamp the siding down to hold it in place while it dries.

Clamp Door Siding

Add the hinges to the outside edges of the doors.

Door Hinges

Next screw the hinges to the front corner pieces.

Door Mounting

Add door handles and a latch. We used some old garden tools for the door handles.

Door Handles

I made my own latch from some left over cedar.

Door Latch Dimensions

Cut out the pieces, two front pieces, four back pieces and the slide.
I installed a button on the rounded end of the slide using a toy wheel axle. I made the handle out of a piece of dowel.
Before gluing the back pieces onto the front pieces. Run a dado that will clear the "button" all the way across the center of the left front piece and half way across the center of the right piece. This will allow the slide to completely clear the left door.

Door Latch Detail

Check that the slide will move smoothly when the blocks are screwed in place by placing it on a flat surface and trying it. You may have to sand down the latch a little bit.
Clamp the latch pieces to the door and pre drill the screw holes before screwing, this will help insure accuracy.
Also make sure the the slice is in place before attaching the right piece.

Attach Latch

If everything went according to plan your door latch should look something like this.

Door Latch

You should not have a pretty darn nice looking shed. Install shelves to suit your needs and start filling it up.

That's about it. We hope you liked this project. If you build it and your friends ask where you got such a clever idea, please tell them that you got it at RunnerDuck.com.



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